Robotic Weld Cladding & Part Restoration

FROM LOCAL WEAR TO LARGE INDUSTRIAL COMPONENTS

• ESAB Robotic Welding & Cladding System

  We use ESAB equipment with automated wire supply for robotic welding and restoration cladding.
  Stable torch movement helps maintain consistent process parameters along the entire working surface.
  Typical applications include:
  

  • shafts;
  • rollers;
  • housing components;
  • large surfaces;
  • repeatable operations;
  • long automated cycles.
  • The ESAB Marathon Pac system provides continuous welding-wire supply for extended automated operations.
• KUKA / FANUC Robotic Systems

  Industrial robots are used to move the welding torch automatically along a programmed trajectory.
  Programming allows us to control:
  

  • cladding travel speed;
  • distance between passes;
  • torch position;
  • overlap between adjacent beads;
  • number of passes.

  We use robotic cladding for:
  

  • long surfaces;
  • shafts and rollers;
  • ring-shaped components;
  • complex spatial geometry;
  • multi-pass restoration.
• Fronius CMT

  Cold Metal Transfer technology provides controlled transfer of filler metal with relatively low heat input.
  This is particularly important during restoration work, where excessive heating can cause distortion of the original component.
  Advantages include:
  

  • stable metal transfer;
  • low heat input;
  • reduced spatter;
  • uniform deposited layer;
  • reduced thermal distortion;
  • possibility of applying several consecutive layers.
• M11070 Welding Manipulator

  The manipulator is used for rotating and positioning large components relative to the robotic welding torch.
  The faceplate provides workpiece rotation, while the tilting mechanism allows the surface to be positioned at a suitable technological angle.
  This makes it possible to process:
  

  • shafts;
  • rollers;
  • cylindrical surfaces;
  • ring-shaped components;
  • heavy rotational parts.

  Typical capabilities of the M11070 family include:
  360° faceplate rotation
  tilting up to 135°
  workpiece weight up to 3000 kg